Keeping legacy semiconductor tools running when parts go obsolete
Old controllers, discontinued boards and lost manuals retire most legacy tools. How to plan spares, backups and retrofits before a failure forces it.
150 mm (6 in), 200 mm (8 in) · 1990s–2000s
The Centura 5200 mainframe carries CVD, etch and thermal chambers around one transfer robot. We inspect and refurbish used systems around the chambers your process needs.
Price on request
Applied Materials announced the Centura single-wafer, multi-chamber platform in 1992, and the 5200 mainframe went on to carry a wide family of chambers: dielectric CVD, tungsten CVD, plasma etch, epitaxy and rapid thermal processing. A used Centura 5200 is most useful to a 150 or 200 mm pilot line that wants production-proven single-wafer chemistry with cassette-to-cassette handling.
In a research setting the platform is a larger commitment than a stand-alone reactor. It earns its place where a process needs repeatability from wafer to wafer, for example oxide and nitride passivation, interlayer dielectrics or a specific etch step that must match a production recipe. For the wider range of deposition options, see our deposition equipment page.
The mainframe is the common part; the chambers are what you buy for. Each chamber brings its own RF generator, matching network, gas lines, heater or chuck and pumping. When we quote a used Centura, we list every chamber by type and state, the gas panel layout and which recipes the controller still holds.
Dielectric CVD chambers such as the DxZ use a resistive heater and are often fitted with a remote plasma source for chamber cleaning. Etch configurations are built around the chamber generation fitted, each with different wear items. If your process is silicon nitride or oxide, our post on PECVD vs LPCVD silicon nitride helps decide whether a single-wafer chamber or a furnace suits you better.
Typical wear points are robot drives, slit valve bellows and seals, heater assemblies, RF match components and mass flow controllers that have drifted out of range.
Refurbishment covers chamber cleaning or part replacement, new seals, gas panel leak testing, robot recalibration and a controlled run on test wafers for Certified tools. On older controllers we replace storage media and can plan a control system retrofit where failing boards would otherwise limit the tool's life.
Other common work includes fitting dry backing pumps, replacing mass flow controllers and adding or servicing remote plasma clean units.
Write down the films or etch steps you need, the wafer size and your gas and abatement limits before looking at listings. Ask for chamber-level service history and the controller software state. A smaller mainframe with the right two chambers is often better value than a full system you cannot supply.
Typical values for the platform. Each tool’s inspection report lists its actual configuration.
Rebuild used tools to their original specification, with a written scope and a test report.
Learn moreRetrofit older tools with new controls, light sources, pumps, wafer sizes or endpoint detection.
Learn moreKeep older process tools running with planned maintenance, repair, calibration and parts.
Learn moreMoving a process tool from one cleanroom to another, and getting it running at the new site.
Learn moreNeed a spare part for the Centura 5200? Send us the part number and we will check what we can supply.
The mainframe can host mixed chambers, but most systems were built for one process family and the gas, exhaust and RF setup follows from that. Mixing chamber types is possible but needs careful scoping of facilities and contamination.
Dielectric CVD chambers such as the DxZ, tungsten CVD and several etch chamber generations appear often on the used market. What is available changes over time, so we tell you what we can source when you send your process.
It needs more floor space, exhaust and power than a single-chamber tool, plus remote pumps. For one dielectric film on 150 or 200 mm wafers it can still be the most stable option, so we compare it with simpler tools during the quote.
Many mainframe and chamber parts are still traded on the aftermarket and through refurbishers. Older controller boards are the tightest item, which is why we test them during inspection.
150 mm (6 in) · 2000s–2020s
Old controllers, discontinued boards and lost manuals retire most legacy tools. How to plan spares, backups and retrofits before a failure forces it.
Why a second-hand etcher or furnace can need an export licence, which rules usually apply in the EU, and what buyers and sellers should prepare before shipping.
Thermal ALD gives the best conformality and the simplest tool. Plasma ALD adds lower temperatures and more materials. How to choose for a shared research lab.
Tell us the process, wafer size and facilities. We reply with availability, an inspection report and a refurbishment scope.