Keeping legacy semiconductor tools running when parts go obsolete
Old controllers, discontinued boards and lost manuals retire most legacy tools. How to plan spares, backups and retrofits before a failure forces it.
Pieces and small samples, 50 mm (2 in), 100 mm (4 in) · 1980s–2010s
HVEE research implanters handle the species, energies and sample temperatures production tools can't. We inspect, relocate and service used systems for university and institute labs.
Price on request
High Voltage Engineering Europa, based in Amersfoort in the Netherlands, builds accelerator-based ion implanters for research rather than for high-volume production. A used HVEE research implanter is the tool of choice when a lab needs elements that a production implanter would never run, energies up to several hundred keV, or implants into heated or cooled samples. Typical users are materials science groups, photonics labs and institutes doping silicon carbide, gallium nitride or oxides.
Because each installation was configured for its first owner, there is no single standard machine. Two systems from the same decade can differ in terminal voltage, number of sources, beamlines and end stations. That makes the inspection and the configuration record more important than on any tool in our ion implantation range.
We start by documenting the configuration: terminal voltage, sources, analysing magnet, switching magnet if fitted, beamlines and end stations. Then we check:
Where the tool is still installed, we run a beam on a reference sample to confirm the energy range before it is dismantled.
Most HVEE projects are relocations from one institute to another. The work combines de-installation, crating and shipment with a careful rebuild on site: the accelerator is aligned again, the beamline is leak-checked section by section, and the high-voltage system is conditioned back to its rated voltage over several days. Our hook-up and facilities work covers power, cooling water, gases and exhaust, and commissioning and acceptance ends with a beam on target and the agreed acceptance tests.
Ion sources and vacuum pumps are the usual refurbishment items. Control systems from the 1980s and 1990s are often replaced, because a modern control system makes beam set-up faster for students and keeps a record of every implant.
Highly installation-specific; we survey your site first.
Ask for the original configuration drawings, the highest voltage reached in recent use and the list of species run. Toxic source gases and sputter targets used in the past affect how much decontamination the source region needs before shipping. Check early whether the system or its parts fall under export licensing, because accelerator equipment can; our article on export controls for used equipment sets out the questions to ask.
Typical values for the platform. Each tool’s inspection report lists its actual configuration.
Rebuild used tools to their original specification, with a written scope and a test report.
Learn moreRetrofit older tools with new controls, light sources, pumps, wafer sizes or endpoint detection.
Learn moreKeep older process tools running with planned maintenance, repair, calibration and parts.
Learn moreMoving a process tool from one cleanroom to another, and getting it running at the new site.
Learn moreNeed a spare part for the Research implanter? Send us the part number and we will check what we can supply.
A research implanter trades throughput and automation for flexibility in species, energy and sample conditions. It suits materials studies, wide-bandgap doping and small samples rather than cassette-to-cassette wafer runs.
Yes, but it is a project. The accelerator, beamline and end stations are de-installed in sections, the high-voltage parts are packed separately, and export rules may apply, so we plan it with you from the start.
It depends on the terminal voltage of the specific installation. A 500 kV system reaches up to 500 keV for singly charged ions; smaller systems reach less, and we confirm the achievable range on inspection.
We offer inspection, repair and planned maintenance as an independent service company. We are not affiliated with HVEE, so for factory upgrades or original documentation ask the manufacturer.
150 mm (6 in) · 1980s–1990s
Old controllers, discontinued boards and lost manuals retire most legacy tools. How to plan spares, backups and retrofits before a failure forces it.
Why a second-hand etcher or furnace can need an export licence, which rules usually apply in the EU, and what buyers and sellers should prepare before shipping.
Tell us the process, wafer size and facilities. We reply with availability, an inspection report and a refurbishment scope.