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Patterning

Refurbished plasma etch systems for research and pilot lines

Used RIE, ICP and deep silicon etchers, production etch platforms and plasma ashers, refurbished and serviced for cleanrooms that run many materials on few tools.

Tool types

Tool types

RIE systems

Parallel-plate reactive ion etch for dielectrics, polymers and thin metals; simple, robust and easy to teach.

ICP-RIE systems

Separate plasma density and ion energy control for anisotropic etching of III-V, silicon, oxides and nitrides.

Deep reactive ion etchers

Bosch-process silicon etching for MEMS, through-wafer vias and microfluidics.

Production etch platforms

Cassette-fed single- or multi-chamber tools for 150 and 200 mm lines that need repeatability more than flexibility.

Plasma ashers

Oxygen plasma resist stripping, descum and surface activation, usually in batch.

Equipment

Tools we service

Etch equipment for labs that do a bit of everything

A research cleanroom rarely has the luxury of one etcher per process. The same tool may etch silicon nitride in the morning, a polymer at lunch and a III-V stack at night. That makes chamber condition, gas configuration and cleaning discipline more important than headline specifications when you choose a used etch system.

We sell refurbished etch tools and service installed ones. Most of our work in this category is on single-wafer RIE and ICP systems, deep silicon etchers and older production platforms that still run 150 and 200 mm pilot lines.

Choosing between RIE, ICP, DRIE and ashers

RIE systems like the Oxford Instruments Plasmalab 80 Plus drive the plasma and the ion energy from one RF electrode, typically at 13.56 MHz. They are compact, open-load and easy to teach, and they cover oxide, nitride and polymer etching well.

ICP-RIE adds an inductively coupled source above the wafer, so plasma density and ion energy can be set independently. The Plasmalab System 100 in ICP configuration is a common choice for research groups etching compound semiconductors or needing smooth, vertical sidewalls.

Deep reactive ion etch tools such as the STS Multiplex ASE alternate etch and passivation steps to cut deep, near-vertical features in silicon. They suit MEMS and through-silicon work. Our explainer on the Bosch process covers what drives scallops, rates and selectivity.

Production platforms such as the Lam Rainbow 4420 and the Applied Materials Precision 5000 were built for cassette-to-cassette volume. They reward a pilot line with stable recipes and qualified spares, and they can frustrate a lab that changes processes every week.

Plasma ashers like the PVA TePla 300 series strip resist and clean surfaces in oxygen plasma. They are cheap to run and take load off the etchers.

What we check on an etch tool

Plasma etchers wear in predictable places, and the inspection report covers each of them:

  • chamber walls, liners, electrodes and showerheads for erosion, deposits and arcing marks
  • RF generators and matching networks: forward and reflected power across the operating range
  • ICP coil, ceramic window and their seals, where fitted
  • base pressure and leak-up rate, pressure control and throttle valve response
  • mass flow controllers on each gas line, checked against flow
  • helium backside cooling, clamping and the wafer temperature control
  • vacuum pumps: hours, oil condition or dry pump health
  • wafer handling, load lock and interlocks

Refurbishment and upgrades

Most etch refurbishment starts in the chamber. Chamber refurbishment typically means stripping and cleaning, replacing eroded electrodes or liners, new O-rings and a fresh leak check, followed by an etch test on a reference film.

Common upgrades on these platforms include optical emission or laser endpoint detection, replacement of obsolete controllers, extra gas lines and conversion from oil-sealed to dry pumps. Dry pumps are worth considering whenever the process uses corrosive or polymerising gases, because oil degrades quickly and back-streaming affects the chamber.

What to know before buying a used etcher

  • Gas list. Decide which chemistries you will run. Fluorine-based processes need less infrastructure than chlorine-based ones, which need gas cabinets, detection and corrosion-resistant parts.
  • Exhaust and abatement. Check what your building allows for the exhaust of each gas. Some sites require local scrubbing.
  • Wafer size and carriers. Single-wafer research tools often take pieces on a carrier wafer; production platforms are usually fixed to one wafer size unless converted.
  • Cooling and pumps. Plan chilled water, a recirculating chiller for the electrode and space for the roughing pumps.
  • Spares. RF parts, ceramics and electrodes are the long-lead items. We note availability per platform in the report.

Send us your materials, target depths and gas infrastructure, and we will propose the tools and configurations that fit.

FAQ

Questions and answers

Should a university cleanroom buy an RIE or an ICP etcher?

An RIE covers most teaching and dielectric work at lower cost. An ICP is worth the extra when you need deep, vertical or low-damage etches, especially in silicon and III-V materials.

Can one etcher run both fluorine and chlorine chemistries?

Some can, but mixing them in one chamber raises cleaning, corrosion and cross-contamination issues. Many labs dedicate one chamber to each chemistry.

What gas safety equipment does an etch tool need?

Toxic or corrosive gases such as chlorine and boron trichloride need gas cabinets, detection and suitable exhaust or abatement. We review this with you before the tool ships.

Can endpoint detection be added to an older etcher?

In most cases, yes. Optical emission or laser interferometry can be retrofitted if the chamber has a suitable viewport.

How long does an etch chamber refurbishment take?

It depends on the condition of the electrodes, liners and RF parts and on parts availability. Once we have inspected the chamber, the quote states the expected duration.

Guides

Related reading

All guides
Next step

Looking for an etch tool?

Tell us the process, wafer size and facilities. We shortlist tools that fit and send an inspection report with every offer.