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ASM International

ASM International A400 vertical batch furnace

150 mm (6 in), 200 mm (8 in) · 1990s–2010s

The ASM A400 is an automated vertical batch furnace for LPCVD, oxidation and anneal on 150 and 200 mm wafers. We inspect, refurbish and install used systems for pilot lines.

Price on request

Where the A400 fits

ASM International, headquartered in the Netherlands, built the A400 as an automated vertical batch furnace for 150 and 200 mm fabs. Wafers move by robot from cassettes into a quartz boat, which an elevator raises into the vertical process tube. The A400 family remains in production use for LPCVD polysilicon, nitride and oxide, as well as oxidation and anneal, and ASM later released the A400 DUO as a successor.

A used ASM A400 suits pilot lines and small fabs that need batch thermal films with production-grade uniformity and low particle levels. For a lab running a few wafers a week, the automation and facilities overhead are usually not worth it. See thermal processing equipment for horizontal furnaces and RTP alternatives.

150 mm or 200 mm

The A400 is configured for one wafer size per system, set by the boats, robot end-effector and cassette stations. If your line is planning a move between sizes, our post on 150 mm vs 200 mm tools for pilot lines covers the trade-offs, and our wafer size conversion page explains what changes on a tool.

What we inspect

  • Wafer handling. Robot teach positions, end-effector condition, cassette mapping and boat transfer.
  • Elevator and door. Boat elevator travel and speed, door seal and cooling.
  • Thermal. Heater zone resistance, thermocouple agreement and profile across the boat length.
  • Vacuum and gas. LPCVD base pressure and leak-up, pressure control, mass flow controllers and gas panel integrity.
  • Quartzware. Process tube, liner and boats checked for deposit, devitrification and damage.
  • Controls. Controller boot, software version, recipes and alarm history.

The common wear points are robot drives and sensors, elevator mechanics, heater elements, quartzware on LPCVD reactors and ageing control computers.

On a dual-reactor system we inspect and report each reactor separately, since one may have run nitride for years while the other ran anneals. A reactor that will change process needs new quartzware and a gas panel review, and that cost belongs in the comparison between listings. Where a reactor is not needed, it can be left idle and purged rather than restarted.

Refurbishment and upgrades

Refurbishment includes robot recalibration and part replacement, heater and thermocouple checks or replacement, quartzware cleaning or replacement, gas line leak testing and pump service. Certified systems run test batches with thickness and uniformity in the report.

Upgrades focus on keeping the platform supportable: new control computers and storage, robot overhauls and dry pumps with modern pressure control on LPCVD reactors. For an installed A400, a preventive maintenance plan around robot and heater checks avoids most unplanned stops.

Facilities you will need

  • Three-phase power with high current for the heater, depending on configuration
  • Cooling water for the heater jacket, door and pumps
  • Clean dry air and nitrogen, with high nitrogen flow for purge and load area
  • Process gases such as dichlorosilane, silane, ammonia, oxygen and hydrogen, depending on reactor
  • Exhaust and abatement suited to LPCVD by-products
  • Ceiling height and floor loading for a vertical furnace; check this first

Buying advice

Confirm wafer size, reactor process and ceiling height before anything else. Ask for the robot and heater service history and recent thickness data. Budget for quartzware, which on a vertical LPCVD reactor is a significant cost.

Specifications

Typical configuration

Wafer sizes
150 mm (6 in), 200 mm (8 in)
Format
Vertical batch furnace with automated wafer handling
Processes
LPCVD, oxidation, diffusion and anneal, depending on reactor configuration
LPCVD films
Polysilicon, silicon nitride, silicon oxide, depending on configuration
Wafer size
150 mm or 200 mm, depending on configuration
Handling
Cassette input, wafer transfer robot and boat elevator
Reactors
One or two reactors per system, depending on configuration

Typical values for the platform. Each tool’s inspection report lists its actual configuration.

Services

What we do for the A400

Refurbishment

Rebuild used tools to their original specification, with a written scope and a test report.

Learn more

Upgrades

Retrofit older tools with new controls, light sources, pumps, wafer sizes or endpoint detection.

Learn more

Maintenance

Keep older process tools running with planned maintenance, repair, calibration and parts.

Learn more

Installation

Moving a process tool from one cleanroom to another, and getting it running at the new site.

Learn more
Upgrades

Common upgrades

About upgrades
  • Control computer and storage replacement
  • Wafer transfer robot service and recalibration
  • Heater and thermocouple replacement
  • Dry pumps and pressure control upgrades on LPCVD reactors

Need a spare part for the A400? Send us the part number and we will check what we can supply.

FAQ

Questions and answers

Why choose a vertical furnace over a horizontal stack?

Vertical furnaces load wafers by robot into a boat that rises into the tube, which reduces particles and gives tighter uniformity over a large batch. They need more ceiling height and are more complex to service.

Can an A400 handle both 150 mm and 200 mm wafers?

A given system is set up for one wafer size through its boats, end-effectors and cassette handling. Conversion between sizes is sometimes possible and we scope it after inspection.

Is the A400 suitable for a university cleanroom?

Only where there is a pilot line with production-like volumes and the facilities for it. For small batches and changing processes, a horizontal furnace is usually easier to run.

Does ASM still support the A400 family?

ASM continues to sell vertical furnaces in the A400 family, and parts for older systems are also traded on the aftermarket. SemiXperts is independent of ASM; we source parts from both channels where suitable.

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Guides

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Interested in the ASM International A400?

Tell us the process, wafer size and facilities. We reply with availability, an inspection report and a refurbishment scope.