Keeping legacy semiconductor tools running when parts go obsolete
Old controllers, discontinued boards and lost manuals retire most legacy tools. How to plan spares, backups and retrofits before a failure forces it.
Tested used parts, refurbished assemblies and modern equivalents for discontinued components, plus a spares list so critical parts are on your shelf before they fail.
For many tools in university cleanrooms and small fabs, the hardest part of a repair is not the work but the part. Controller boards, RF match components, gate valves, gauges and stage assemblies for platforms built in the 1990s are often discontinued, and the remaining supply sits in other labs, surplus dealers and parts tools. Finding semiconductor spare parts for a legacy tool is slow if you start when the tool is already down.
We help in two ways: by sourcing parts when you need them, and by helping you hold the right spares before you do.
We are independent of the equipment manufacturers and say plainly what each part is:
Every quote states which category a part falls into, its condition and its test result.
Testing depends on the part. Vacuum pumps are run up, checked for ultimate pressure and noise, and the oil or dry pump condition is recorded. Gauges are compared against a reference gauge. Valves are cycled and leak checked. Boards and power supplies are tested in a working tool or on a bench set-up where that is possible; when it is not, we say so in the quote. Parts sold as untested are labelled as untested.
The cheapest downtime is the downtime you avoid by having the part on the shelf. During a baseline or preventive maintenance visit we list the parts that fail most often on that tool, the parts that take longest to source, and the parts whose failure stops the tool entirely. Ranking by those three factors gives a short list worth stocking, rather than a long list nobody can fund.
Under a service contract we can source an agreed set of critical spares up front for you to keep at your site, so a failure turns into a visit rather than a search.
Parts listed as in stock ship once the quote is accepted. Parts we have to source take longer, and the quote gives an estimate of the lead time.
If you have a part number, look it up in our parts catalogue first, where listed parts can be quoted directly and show the tools they fit. To speed up any request, listed or not, send:
Some components keep failing or are close to impossible to find, such as a proprietary controller board or a pump that contaminates the chamber. In those cases an upgrade of the subsystem can cost less over a few years than repeated searches for the same part. When we reach that point we quote both, for example a dry pump conversion next to a pump rebuild, so you can choose with the numbers in front of you.
You send the part description, photos of labels or the assembly drawing, and the tool it belongs to.
We find the part or an equivalent, then inspect or test it before we offer it.
We quote each option with its condition, test result and lead time.
We pack and ship the part and can fit it on a service visit if you need us to.
We are independent and not an OEM parts distributor. Where a manufacturer still sells a part we tell you, so you can compare; the parts we supply are tested used parts, unused surplus parts, refurbished assemblies and third-party equivalents.
It depends on the part. Pumps are run up and checked, gauges are compared against a reference, valves are cycled and leak checked, and boards are tested in a working tool where possible. The test record comes with the part.
Often yes. Send the tool model, the part description and photos of any labels, and we will tell you what we can find and how long it takes.
The parts that fail most often and take longest to source, which differ per tool. We build that list from the tool's history and our baseline inspection.
Old controllers, discontinued boards and lost manuals retire most legacy tools. How to plan spares, backups and retrofits before a failure forces it.
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Tell us the tool and what you need. We scope the work and send a written offer.