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SemiXperts
Patterning

Used lithography equipment, refurbished and serviced

Mask aligners, laser writers, i-line steppers and spin coaters for research cleanrooms and pilot lines, inspected and serviced by our own engineers.

Tool types

Tool types

Mask aligners

Contact and proximity UV exposure for small wafers and pieces; the workhorse of teaching and research cleanrooms.

Laser lithography systems

Maskless direct writing for prototypes, and in-house photomask making for the aligners.

i-line wafer steppers

Reduction projection exposure at 365 nm for pilot lines that need overlay and resolution beyond contact printing.

Spin coaters and bake plates

Resist coating, developing and baking; small, cheap to run and often the first tool a new lab buys.

Equipment

Tools we service

What we supply and service in lithography

Lithography decides what every later step can achieve, so it is usually the first tool a new cleanroom buys and the one users complain about first when it drifts. We sell used and refurbished lithography equipment for university cleanrooms, pilot lines and small fabs, and we service the tools you already own: lamp houses, optics, alignment stages, chucks and the controllers that tie them together.

The category covers four families. Most research labs need two of them: a way to coat resist and a way to expose it.

Tool families and where each fits

Mask aligners are the default for feature sizes down to a few micrometres. They expose the whole wafer at once in contact or proximity mode, which makes them fast and forgiving for teaching. The SUSS MA6 is a common first aligner for students; the smaller MJB4 suits piece work and tight budgets, and the EVG620 adds bond alignment options that MEMS groups value.

Laser lithography systems such as the Heidelberg DWL 66+ write patterns directly from a CAD file. They are slower per wafer but remove the wait and cost of buying masks, and they can write chrome masks for your aligner. Labs with many short projects often find a writer pays for itself in mask savings.

i-line steppers like the ASML PAS 5500 project a reduced reticle image at 365 nm. They bring better overlay and resolution than contact printing, at the price of a large footprint, strict temperature control and a more involved installation. They make sense for pilot lines running repeatable product, less so for a teaching lab.

Spin coaters such as the Brewer Science Cee 200X sit next to every exposure tool. They are simple, but chuck vacuum, speed accuracy and bowl exhaust all show up in your film uniformity.

What we check on inspection

Every lithography tool we sell is graded Certified, Refurbished, Inspected or As-is, and the report says what we measured. For exposure tools the checks focus on the light path and the mechanics that hold the wafer and the mask:

  • lamp hours, lamp house condition and shutter timing, or LED source output where fitted
  • exposure intensity and uniformity across the field, measured with a calibrated probe
  • condition of mirrors, filters and the condenser optics
  • alignment microscope optics, cameras and stage travel
  • wafer and mask chuck flatness, vacuum seals and wedge-error compensation
  • controller boot, recipe storage and interlocks

For steppers we add stage and laser interferometer checks, reticle handling and the environmental chamber. For coaters we check motor speed against setpoint, acceleration, chuck vacuum and the drain and exhaust path.

Refurbishment and upgrades

Typical refurbishment work on an aligner is unglamorous: new seals and vacuum lines, cleaned or replaced optics, a recalibrated intensity map and fresh alignment. On older units the controller and microscope cameras are common weak points, and we can replace or retrofit them.

The upgrade most labs ask about is a UV-LED conversion. An LED source removes lamp warm-up, lamp changes and mercury handling, and it usually lowers running cost. Exposure doses change with the new spectrum, so plan time to re-qualify your resist processes. Regular calibration of intensity and uniformity keeps exposure results stable whichever source you run.

Before you buy

A few points decide whether a lithography tool will work in your lab:

  • Wafer and mask size. Chucks and mask holders set the range. Check that the tool has the tooling for your substrates, including pieces, and budget for any missing holders.
  • Facilities. Aligners need little: power, vacuum, CDA or nitrogen and lamp house exhaust. Steppers need a stable floor, temperature control and a larger room.
  • Yellow-light area. Exposure and coating tools belong in a filtered-light area; plan the room before the tool arrives.
  • Consumables and spares. Mercury lamps, filters and stepper parts carry real cost and lead time. We note the spare-parts situation for each platform in the report.
  • Users. A new aligner in a teaching lab sees many inexperienced operators. Short operator training at handover saves masks and repairs later.

Tell us your feature sizes, substrates and room, and we will shortlist the tools that fit. Our buying guide for used mask aligners covers the checks in more detail.

FAQ

Questions and answers

Can a used mask aligner be converted from a mercury lamp to UV-LED?

For most SUSS and EVG aligners, yes. The lamp house is replaced with an LED source, and exposure doses usually need re-qualifying on your resists afterwards.

Should a university lab buy a mask aligner or a laser writer first?

A mask aligner exposes a whole wafer in seconds but needs masks; a laser writer needs no masks but writes slowly. Many labs start with an aligner and buy masks, then add a writer when design turnover grows.

What wafer sizes do your lithography tools handle?

It depends on the platform and its chucks and mask holders. Most aligners in this range work from pieces up to 100 or 150 mm, and steppers are usually set up for 150 or 200 mm.

Do refurbished steppers come with a working reticle library?

Reticles are rarely part of a sale. We list what comes with each tool in the inspection report and can advise on test reticles for acceptance.

What facilities does a mask aligner need?

Typically single-phase power, vacuum, compressed dry air and nitrogen, plus exhaust for the mercury lamp house if it keeps one. The machine page lists the specifics.

Guides

Related reading

All guides
Next step

Looking for a lithography tool?

Tell us the process, wafer size and facilities. We shortlist tools that fit and send an inspection report with every offer.