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SemiXperts
Services

Semiconductor equipment service, refurbishment and upgrades

Refurbishment, upgrades, maintenance and installation for tools you already own or buy from us, scoped in writing before work starts.

Equipment service for older and legacy tools

We service semiconductor process equipment across four lines of work. Refurbishment brings a used tool back to its original specification. Upgrades change what the tool can do, or remove a weak point such as an obsolete controller or an oil-sealed pump. Maintenance keeps a running tool in specification. Installation covers the move itself: de-installation, crating, transport, hook-up and acceptance.

The same engineers do the inspection, the refurbishment and the installation, so what we learn about a tool in one stage carries into the next. That matters most on older platforms, where documentation is incomplete and each tool has its own history of modifications.

Where to start

If a tool is down or drifting, look at maintenance, including repair and remote support. If you are planning a purchase or a move, installation explains what we need from your facilities team and when. For a tool that runs but no longer fits your process, see upgrades.

Every job starts with a written scope. We do not start work until you have approved it.

Refurbishment

Semiconductor equipment refurbishment for research and pilot fabs

Rebuild used tools to their original specification, with a written scope and a test report.

Refurbishment services

Chamber refurbishment

Strip, clean and rebuild the process chamber, with new seals and a leak-check record.

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Vacuum system refurbishment

Overhaul pumps, valves, gauges and forelines, and document base pressure and leak-up rate.

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Decontamination

Remove hazardous process residues from chambers, lines and pumps, with a written statement.

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Test and certification

Run the refurbished tool on a test process and report the measured results for a Certified grade.

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Upgrades

Upgrades for legacy semiconductor tools

Retrofit older tools with new controls, light sources, pumps, wafer sizes or endpoint detection.

Upgrades services

Control system retrofit

Replace obsolete controllers, PCs and storage on older tools, keeping recipes and interlocks.

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Wafer size conversion

Convert a tool between 100, 150 and 200 mm wafers, or fit carriers for pieces and small wafers.

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UV-LED conversion

Replace the mercury lamp of a mask aligner with a UV-LED source.

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Dry pump conversion

Replace oil-sealed roughing pumps with dry pumps sized to the process and its chemistry.

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Endpoint detection

Add optical emission or laser endpoint detection to older plasma etchers to stop on the film.

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Maintenance

Maintenance and service for older semiconductor tools

Keep older process tools running with planned maintenance, repair, calibration and parts.

Maintenance services

Preventive maintenance

Scheduled service on wear parts, with intervals set by how you actually use each tool.

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Repair and troubleshooting

Fault diagnosis and repair for down tools, with a root-cause report when the tool is running again.

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Spare parts

Tested used, refurbished and equivalent parts for older tools, and a spares list for your site.

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Calibration

Checks and adjustment of flow, pressure, temperature, RF power and exposure intensity, with recorded values.

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Service contracts

An annual agreement for preventive visits, calibration, remote help and spares, priced per tool.

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Remote support

Phone, video and supervised remote sessions that help your staff solve faults without a site visit.

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Installation

Semiconductor equipment installation, relocation and start-up

Moving a process tool from one cleanroom to another, and getting it running at the new site.

Installation services

De-installation and crating

Safe shutdown, documented disconnection and export crating of process tools.

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Rigging and transport

Route planning, specialist rigging and monitored transport from one cleanroom to the next.

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Hook-up and facilities

Facility specifications for each tool, checks on the building side and the tool-side connections.

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Commissioning and acceptance

Staged start-up, subsystem checks and agreed acceptance tests before handover.

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Operator training

Hands-on training and written procedures for the people who will run and look after the tool.

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How it works

From enquiry to a tool that runs

  1. Tell us the process

    You share the process, wafer size and facilities; we shortlist tools that fit.

  2. Inspection and report

    Where it is safe to do so, we power up each tool and check it against its original specification.

  3. Refurbishment

    We replace worn parts, clean the chamber and recalibrate to the scope you approved.

  4. Crating and installation

    We crate the tool for export, ship it and hook it up at your loading dock.

FAQ

Questions and answers

Do you service tools that you did not sell?

Yes. Service work is often on tools the owner bought elsewhere or has run for years. We ask for the model, configuration, service history and a description of the fault or goal before we scope the job.

Should we refurbish or upgrade an older tool?

Refurbishment restores the tool to its original specification; an upgrade changes what it can do or replaces a part that is no longer supported, such as an obsolete controller. If the tool still fits your process, refurbishment is usually enough. If your process has moved on, or spare parts are running out, an upgrade is worth scoping alongside it.

How do you price service work?

We quote per job after a survey on site or from photos and logs. The quote lists the scope, the parts we expect to replace and what happens if we find more once the tool is open.

Next step

Not sure which service you need?

Tell us the tool, the process and the state it is in. We recommend the smallest scope that gets it running.