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Nanometrics

Nanometrics NanoSpec 6100 film thickness reflectometer

Pieces, 75 mm (3 in), 100 mm (4 in), 150 mm (6 in), 200 mm (8 in) · 1990s–2000s

The NanoSpec 6100 is a microscope-based reflectometer for fast thickness checks of oxide, nitride and resist. We inspect, refurbish and recalibrate used units for 75–200 mm wafers.

Price on request

Where the NanoSpec 6100 fits

The Nanometrics NanoSpec 6100 is a reflectometer built around a microscope. You place the wafer, focus on a site and get a thickness reading in about a second. In teaching cleanrooms and pilot lines it is the tool next to the furnace and the PECVD: it checks gate oxide, field oxide, nitride and resist thickness after each run, and maps uniformity across the wafer.

Used NanoSpec 6100 units are common because many fabs replaced them with automated metrology cells. They remain a good fit wherever the films are known and the question is "how thick", not "what is this material". For unknown films, very thin layers or optical constants, an ellipsometer is the better tool; we explain the difference in ellipsometer or reflectometer. Nanometrics later merged with Rudolph Technologies to form Onto Innovation.

What we check on a used NanoSpec

  • Lamp and illumination. Halogen lamp hours, intensity and uniformity of the illuminated field. A weak lamp shows up as noisy spectra on thin films.
  • Spectrometer. Wavelength calibration and signal level across the range, checked on a bare silicon reference.
  • Objectives and optics. Cleanliness, scratches and parfocality between objectives. Contaminated optics give drifting results that look like process variation.
  • Stage. Travel, homing and mapping repeatability over the full wafer, plus vacuum hold-down.
  • Reference wafers. We measure oxide reference wafers of known thickness and record the deviation in the inspection report.
  • Computer and data. The PC, operating system, disk condition, recipe library and material files. On older units the computer is the most likely failure.

Refurbishment scope

Typical work includes a new lamp, cleaning and alignment of the optical path, spectrometer calibration, stage lubrication and adjustment, and replacement of fans and worn cables. We rebuild the recipe library for your films and check each material file against a reference sample. The tool is then graded Certified, Refurbished, Inspected or As-is, and the report states which reference results were measured.

Upgrades and spare parts

A UV source extends the useful range to thinner films. Extra objectives allow smaller spots for measurements in test structures and scribe lines. The upgrade most labs need is practical: a supported PC, network data export and a clean set of recipes. Lamps, objectives, stage parts and power supplies are the main spare parts, available through our spare parts service.

Facilities

  • Single-phase mains power
  • Vacuum for the wafer chuck (house vacuum or a small pump)
  • A stable bench near the deposition and furnace area
  • Moderate room lighting control; strong stray light can disturb manual focus

Buying advice

List the films you measure and their thickness range before choosing between a NanoSpec and an ellipsometer. If most of your work is oxide, nitride and resist on silicon, the NanoSpec is quick, simple for students and inexpensive to keep running. Check whether the unit has a manual or motorised stage, because mapping is what makes it useful for furnace and PECVD uniformity. Ask for the material file list, and plan a calibration on your own reference wafers after installation. See also the other tools in metrology and inspection equipment.

Specifications

Typical configuration

Wafer sizes
Pieces, 75 mm (3 in), 100 mm (4 in), 150 mm (6 in), 200 mm (8 in)
Measurement principle
Spectroscopic reflectance through a microscope objective
Light source
Halogen lamp for the visible range; UV source on some configurations
Thickness range
Typically from about 20 nm to several µm with the visible source, film dependent; thinner films with the UV option
Film stacks
Up to three layers on reflective substrates, depending on recipe
Spot size
Set by the objective, typically tens of µm
Stage
Motorised X-Y stage with mapping, depending on configuration
Substrates
Pieces and wafers up to 200 mm; photomask holders on some units

Typical values for the platform. Each tool’s inspection report lists its actual configuration.

Services

What we do for the NanoSpec 6100

Refurbishment

Rebuild used tools to their original specification, with a written scope and a test report.

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Upgrades

Retrofit older tools with new controls, light sources, pumps, wafer sizes or endpoint detection.

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Maintenance

Keep older process tools running with planned maintenance, repair, calibration and parts.

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Installation

Moving a process tool from one cleanroom to another, and getting it running at the new site.

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Upgrades

Common upgrades

About upgrades
  • UV light source for thinner films
  • Replacement PC and data export to current file formats
  • Additional objectives for smaller measurement spots
  • Recipe and material file set-up for your film stack

Need a spare part for the NanoSpec 6100? Send us the part number and we will check what we can supply.

FAQ

Questions and answers

What films can a NanoSpec 6100 measure?

Transparent and semi-transparent films on reflective substrates, such as thermal oxide, LPCVD and PECVD nitride, polysilicon on oxide and photoresist. Films on transparent substrates and strongly absorbing metals are outside what it measures well.

Why do my results differ from the ellipsometer?

The NanoSpec fits thickness using fixed optical constants from its material files. If your film's refractive index differs from the file, for example a silicon-rich nitride, the thickness will be off until the material file is adjusted.

Is Nanometrics still supporting the 6100?

Nanometrics is now part of Onto Innovation, and support for older models is decided by them. We service the tool independently and source spare parts from our own channels.

How fast is a wafer map?

A single site typically takes about a second, so a standard map of a few dozen points finishes in a minute or two including stage moves.

Metrology & inspection

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Guides

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Interested in the Nanometrics NanoSpec 6100?

Tell us the process, wafer size and facilities. We reply with availability, an inspection report and a refurbishment scope.